A Smarter, Faster, More Transparent Way to Manage Downtime
In today’s competitive manufacturing world, every minute counts. Delays, miscommunications, and inefficient fault-handling can cost valuable time, money, and even reputation. That’s where the Smart Andon System comes in.
This system transforms traditional production floor monitoring into a real-time, fully visible, and accountable process—making your operations more efficient, data-driven, and responsive than ever before.
What It Does
The Smart Andon System connects your production line with smart devices and display units to ensure any issue—small or large—is immediately visible, recorded, and instantly actionable.
When a fault occurs:
- Operators use a keypad to report it with just a press.
- The issue is displayed on LED boards at relevant departments and on the factory floor.
- Visual color indicators and sounds notify the correct team instantly.
- The system logs all data automatically—no more manual record keeping.
Why It Matters to You
Imagine cutting your downtime times in half.
- 🚨 Instant alerts via sound, color, and dashboard displays
- 📈 Live dashboards for top-level visibility—from anywhere
- 📊 Automated reports with insights, trends, and forecasts
- 🔐 Secure digital record-keeping with no need for logbooks
- 💡 Better decision-making through reliable real-time data
- 📦 All-in-one system with display units, software, and sensors
Practical Benefits
- Boost overall production efficiency
- Reduce response time to issues
- Save thousands of minutes of production time monthly
- Enable data-driven management
- Increase employee accountability and satisfaction
- Avoid disputes with transparent tracking
- Monitor multiple factories from a single cloud dashboard
- Receive SMS alerts when critical delays occur
Real-World Impact
Let’s look at results from a typical 20-station sewing line:
- ⏱ Daily time saved: 300 minutes
- 👕 Additional garments produced monthly: 4,800
- 💵 Profit increase per year: $86,400
- 🔄 Investment recovery time: Just 4.4 months
In short: The system pays for itself in months and continues to generate profit long after.
What’s Included?
- Keypads for issue creation and resolution
- RGB LED Display Unit with multi-color fault indicators
- Department Display Boards
- Real-time Dashboard & Cloud Software
- Custom Message Display
- Synchronized Clock System
Already Trusted by Leading Manufacturers
The Smart Andon System Pro is already trusted by top-tier garment manufacturers and global production leaders. Our growing list of partners includes:
- Hirdaramany – Integrated textile and apparel powerhouse
- Regency and Kenpark – Premium ready-to-wear specialists
- MAS – Global leader in ethical apparel manufacturing
- CKDL – High-performance knitwear and fabric solutions
- FourH Group – Diversified apparel conglomerate
These industry leaders have integrated the Smart Andon System into their operations and are already reaping the benefits of increased visibility, reduced downtime, and data-driven decision-making.